Top coats.

imag1278.jpg

So the primer was flatted back and the low spots filled and rubbed level.

imag1281.jpg

Several more coats of epoxy primer were then added and  the process repeated.

wp-1489600149770.jpg

After this was flatted it was finally time to start thinking about the top coat. The Midget will be painted in the original colour of Brooklands Green.

First off the door shuts, edges and gaps were painted with a small spray gun.

wp-1489600161756.jpg

After this I sprayed 4 coats of top coat over the whole car.

wp-1489600189784.jpgwp-1489600224532.jpgwp-1489600240680.jpgwp-1489600277582.jpgwp-1489600286803.jpg

The finish is not perfect with a small amount of orange peel and the odd bit of dust which I expected. These will flat out before the final polish after time has been given for the lacquer to harden fully.

I am pleased with the result as you can see my shadow giving the thumbs up below.

wp-1489600245520.jpg

Primer coat at last…

So finally after several weeks of welding, panel beating filling and sanding the Midget was ready for it’s first couple of coats of primer.

wp-1488122275444.jpg

The primer used was two pack Epoxy primer. Two coats were applied.

wp-1488122266613.jpg

The primer was applied on Friday and was ready for initial flatting on Sunday.

wp-1488122283357.jpg

Over all I was pleased with the result. A few issues became apparent now the car was one uniform colour. This revealed a couple of low spots but nothing a skim of knifing putty and 320 grit in a block couldn’t solve.

A guide coat was applied to show any low spots.

wp-1488122324357.jpg

wp-1488122296879.jpg

wp-1488122303764.jpg

I have managed to flat one side of the car today and hopefully with a bit of help flat the rest tomorrow. After this I will apply several more coats of the primer and do a final flatting hopefully next weekend.

The owner came around and brought the grill he wants to fit. It is an original Austin Healey Sprite item for a pre ’70 car. I think this is a great choice and ,in my opinion, is the most attractive of all the grills.

wp-1488122318708.jpg

Little by little

Not a massive amount to report this post, I managed to source some nice front indicator lights. I decided to get these with a clear lens and use an orange bulb or LED. If I decide  to go the LED route I will have to change the flasher unit which is not much of a problem.

The lights are similar to early Morris Minor units and are flatter in profile than the similar Land Rover type. One problem with them is they have 2 contacts inside so I will have to bridge them together with a soldered strip of copper to make then fit a single contact indicator bulb.

wp-1486909538647.jpg

I smoothed off the back side and it is as smooth as a babys bum. In fact it is as smooth as a Midgets bum. mmm…

wp-1486909547930.jpg

The left hand side of the car is now getting there and soon I will be hand blocking the whole car ready for primer.

wp-1486909556135.jpg

Just need the weather to change as it is wet and snowing outside.

Panel gaps and leveling

The panel gaps on the Midget were pretty bad. The right hand A post had a gap that got bigger towards the bottom. instead of relying on filler I welded a short length of 3mm steel rod to it to build up the edge.

wp-1485092967376.jpg

This was then ground back…wp-1485092979947.jpg

…and filled. The whole area then had a light skim of filler to get the all the panels the correct level and straight.

wp-1486226624179.jpg

When the rubber bumpers are removed there is a large hole were the indicator needs to be. This is not on the earlier midgets so needs to be filled in.

wp-1486226640631.jpg

A piece of steel is shaped to fit…

wp-1486226651904.jpg

…welded in and ground back. This is welded slightly back from the front surface so filler can be used for final profiling.

wp-1486226684225.jpg

The same was done on the other side.

wp-1486226714410.jpg

Filler was used to smooth out the contours and a location hole measured out for the front indicators.

wp-1486226723435.jpg

More sanding and profiling of filler was used to cover the repair work on the other side of the car…

wp-1486226735779.jpg

…and attention given to the door gaps and levelness of the panels.

wp-1486226741014.jpgwp-1486306324637.jpg

I find this work tedious but satisfying at the same time. Hopefully the first few coats of epoxy primer will be going on in a couple of weeks.

Bodywork, Panels and Prep.

With the floor solid it is now time to crack on with the bodywork. As this is a budget rebuild I will be repairing what I have as much as possible. The wings are pattern parts so as well as being a bit frilly around the edges they will take a bit of work to get them to fit.

The rotten corner was cut out of this wing…wp-1484505440853.jpg

…a repair patch made and butt welded in…wp-1484505452623.jpg

…and the repair ground flat.wp-1484505464877.jpg

Small repairs were made to the mounting flanges at the front of both wings were they bolt on to the front valance.wp-1484505474016.jpg

wp-1484505488534.jpg

The mounting brackets were repaired and new captive nuts welded on.wp-1484505499632.jpg

The wings were then rust treated on the inside and coated with a generous layer of Stonechip/ Shutz. They were then attached to the body. Hopefully they will not have to come off again.wp-1484505522464.jpg

Whilst attaching the wings I did my best to get the panel gaps as good as I could. Remember these are pattern parts so this was a bit of a struggle.wp-1485021476546.jpg

wp-1485021485127.jpg

One annoying thing that I could not live with was this.wp-1485021496675.jpg

The front of both wings didn’t follow the curve of the bonnet and was proud by 1/4 of an inch. The solution was to slice the mounting flange like so:wp-1485021508394.jpg

wp-1485021521138.jpg

And close the gap using a big hammerwp-1485021554195.jpg

wp-1485021580297.jpg

This worked well and tomorrow I will weld the splits up. After this I started with the body prep. This is the stuff that takes time and I have to be quite strict with myself as any imperfections will show in the finished paint. I like to work fast but this job cannot be rushed.wp-1484505410432.jpg

At least the midget is small and also has the advantage of having no roof.

Under body protection

A bit of a mile stone was reached yesterday with the welding on the floor finished.

This was the last bit that needed doing which was at the trailing edge of the right rear wheel arch.

imag1160_zpsbod6yiww

imag1161_zpspkkxtmjl

After this all the underseal was removed using a hot air gun and scraper. After this I went over the whole floor pan and wheel arches with a knotted wire wheel in the angle grinder.

This most be the most dangerous tool I own but it does such a good job of removing rust, paint and underseal.

dronco-twist-knot-wire-flat-brush_zpsiejyxqk7

After the underseal was removed I seam sealed and the joints and weld repairs with polyurethane sealer.

imag1162_zpsgmji2ymu

And then coated everything in plenty of Dinitrol 447 stone chip.

imag1168_zpstr2hs6xl

imag1165_zpss4gw6ukhimag1167_zpsufhyvtxi

imag1170_zps3zw8jgriimag1171_zpsusq5sl5w

Next job is to repair and make the front wings fit (they are miles out at the moment).